Inside the Falcon: How ISOWA’s Advanced Technology Powers Precision Corrugated Packaging
Inside the Falcon: How ISOWA’s Advanced Technology Powers Precision Corrugated Packaging
In today’s fast-paced packaging industry, efficiency, precision, and visual appeal are more important than ever. The ISOWA Falcon, a groundbreaking flexographic corrugated printer and die-cutter, is redefining what’s possible in corrugated manufacturing.
Abbott-Action’s Falcon is the first of its kind in the United States, and features the world’s first double single slotter on a Falcon, combining speed, versatility, and quality in a way that sets a new standard for packaging production.
Unmatched Speed and Efficiency
The Falcon can produce up to 42,000 pieces per hour, whether running single (350 pieces/minute) or with a twin box splitter (700 pieces/minute). By integrating printing, die-cutting, folding, and gluing in one streamlined process, the Falcon reduces manual intervention, improves operational efficiency, and minimizes errors—helping packaging manufacturers stay competitive in a demanding market.
High-Quality Flexographic Printing
With 4-color flexographic printing capabilities, the Falcon delivers high-resolution prints, sharp text, and vibrant colors, enhancing the visual appeal of packaging, POP displays, and e-commerce solutions. Its advanced automation ensures consistency from piece to piece, producing professional-grade graphics that stand out on store shelves or in shipping boxes.
Versatile Substrate Handling
The Falcon can handle a wide range of substrates, including Kraft or Mottled White board, Flutes B, C, and B/C. With sheet sizes from 9.125” x 27” to 35” x 95”, the Falcon can accommodate various packaging formats, from small retail boxes to large e-commerce shipments. Complex die-cut shapes and multicolor prints can all be produced in one pass, increasing production efficiency while reducing setup time
Innovation Meets Sustainability
The Falcon doesn’t just deliver speed and quality—it’s designed with eco-conscious production in mind. Optimized ink usage, reduced material waste, and integrated precision features like the optical glue and gap checker make operations more cost-effective and environmentally responsible.
Advanced Automation for Modern Manufacturing
From the robotic bail builder to the integrated die-cutting system, automation is at the heart of the Falcon. This allows manufacturers to maintain high throughput without sacrificing precision, ensuring every piece is produced accurately, consistently, and efficiently.
The Falcon Advantage
- First-of-its-kind technology in the U.S.
- World’s first double single slotter on a Falcon
- Exceptional print quality with detailed graphics and vibrant colors
- Integrated die-cutting, folding, and gluing for versatile packaging production
- High-speed, cost-effective, and environmentally conscious
In a market where precision, speed, and design flexibility are key, the ISOWA Falcon is setting a new benchmark for corrugated packaging. Whether you’re producing retail packaging, POP displays, or e-commerce boxes, the Falcon ensures your products look great, are produced efficiently, and align with sustainability goals.
